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Alta precisão de processamento: The system is equipped with built-in
high-precision position loop and speed loop algorithms. The positioning accuracy of
the feed axis is controlled within ±0.001mm, and the repeat positioning accuracy
reaches ±0.005mm1. This enables stable
machining of various precision workpieces,
fully meeting the requirements of high-precision manufacturing.
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Alta eficiência de processamento: Through the optimization of G-code
operation and automated linkage, redundant code is significantly reduced. It
supports direct import of CAD drawings; after setting processing parameters, G-code
is automatically generated without manual writing, thus significantly improving
processing efficiency.
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Integração multiprocesso: It integrates 6 workpiece coordinate
systems (G54-G59), allowing continuous machining of 6 drawings at one time and
realizing automatic switching of multiple processes such as turning, milling,
drilling, grooving, and polishing. A single device can complete the full-process
machining of complex workpieces without multiple clamping or switching between
machines with different functions, reducing the turnover time of the process flow by
more than 70%2.
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Strong Processing Consistency: The debugged processing parameters
can be saved in the system for repeated calling, ensuring that the machining process
of each batch of parts is completely consistent. The error of mass-produced products
is controlled within ±0.05mm.
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Carregamento e descarregamento automatizados: Through the linkage of the control
system with the automatic feeding device, the full-process unattended operation of
"automatic feeding → machining → finished product unloading" is realized, and the
machine stops automatically when materials are exhausted. A single operator can
manage more than 5 devices, reducing labor costs by more than 80%3.
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Intelligent Fault Early Warning: O sistema está equipado com módulos integrados para detecção automática de código G e monitoramento de anormalidades do servoacionador/servomotor; cada eixo possui um interruptor de limite fotoelétrico. Em caso de problemas como erros de código G, anormalidades no acionamento ou sobrecurso durante a operação, a máquina irá parar automaticamente e emitir um aviso, e a interface exibirá simultaneamente a causa da falha, reduzindo o tempo de diagnóstico em mais de 60%.4.
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Parametric Operation: Processing parameters can be set by directly
entering numbers, without the need to record complex codes. The system has built-in
automatic setting parameters for various processes such as turning, milling, and
grooving. Through parameter settings, the conversion from 2D drawings to 3D
machining can be directly realized, enabling combined machining processes such as
360° rotating grooving, linear grooving, and planing. For workpieces requiring large
cutting depth, by setting the number of layered machining passes, automatic layered
cutting of large-diameter workpieces can be achieved without manual layered
programming via CAM software.
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Visual Human-Machine Interface: The graphical operation interface
allows new operators to master it proficiently within 2-3 hours5. It supports the
handwheel simulation function before machining, which enables pre-verification of
tool paths and programs, avoiding equipment damage caused by misoperation.
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Strong Function Expandability: The standard configuration supports
the 4-axis linkage function. When expanding functions, only the function kits need
to be connected to the CNC system, and different functions for system can be
unlocked via program upgrades. Functions can also be expanded by upgrading,
modifying, or rewriting the PLC program through the USB interface—no system
replacement is required.
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Highly Integrated Hardware Modules: A unidade de controle principal integra a CPU, a placa de controle e os módulos de E/S, reduzindo o atraso na transmissão de sinais, minimizando interferências e falhas e proporcionando uma melhor velocidade de resposta.
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Multi-Scenario Function Integration: It is equipped with dual
modules: PLC and NC. The NC module is responsible for core control functions such as
system display, communication, editing, decoding, interpolation, and
acceleration/deceleration; the PLC module handles ladder diagram interpretation,
execution, and input/output. It supports statement-style macro code programming and
automatic calling of macro programs with parameters, realizing the transition from
single-program machining to automatic integrated multi-task machining.
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Coordinated Control of Software and System Algorithms: It deeply
integrates motion control, PLC logic, and process optimization algorithms. The
collaboration of multiple algorithms improves machining efficiency and precision,
and optimizes the overall production process.
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Interação integrada homem-máquina: Ele suporta operação totalmente offline e integra funções como configuração de parâmetros, monitoramento de status, diagnóstico de falhas e chamada de programas — sem necessidade de alternar entre softwares. Suporta conexão direta com os principais softwares CAD/CAM; os códigos gerados podem ser importados via USB sem conversão de formato intermediária.
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Multi-Axis Linkage Operation: It supports 4-axis linkage (X, Y, Z, A
axes). With unique acceleration/deceleration control and interpolation algorithms,
it achieves high-speed, high-precision, and high-reliability operation, with a
single-axis control precision of ±0.001mm.
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Compatibility with Multiple Machine Types: The 1000TC model is
compatible with various CNC wood lathes (2-axis, 3-axis, 4-axis, etc.). It supports
the expansion of functions such as spindles, saw blades, sanding devices, automatic
tool changers, and loading/unloading, meeting the needs of diversified production
scenarios.